production · lift

Gas Lift Valve Pressure

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MODE:
Inputs
psi
psi
Description
Computes the casing (injection-gas) pressure required at depth to open a standard unbalanced, nitrogen-charged, injection-pressure-operated (IPO) gas lift valve, from the valve's dome charge pressure at depth temperature, the tubing (production) pressure acting on the port, and the valve's port/bellows area ratio. Used to check or set a valve's operating pressure against the well's actual injection-gas pressure at depth.
Variables
Variable symbols, units, and descriptions for this calculation
SymbolUnitDescription
PvopsiValve Opening Pressure (Injection/Casing Pressure at Depth)
PdpsiNitrogen dome charge pressure already corrected to the valve's actual temperature at depth — not the 60°F test-rack reference pressure. This calculator does not perform that temperature correction; supply a value already corrected via a manufacturer chart or gas-lift design software (see limitations).
PtpsiFlowing production (tubing) pressure at the valve's setting depth.
RRatio of the valve's port area to its effective bellows area (Ap/Ab), from the valve manufacturer's specification — typically 0.05-0.20.
Assumptions
  • Valve is a standard unbalanced, single-element, nitrogen-charged, injection-pressure-operated (IPO) valve — the most common gas lift valve type
  • Pd is supplied already corrected to the valve's actual well-depth temperature, not the 60°F test-rack reference pressure
  • Spring force is neglected — this formula covers the pure nitrogen-charged-bellows case only
Limitations
  • This calculator does not perform the nitrogen temperature correction from a 60°F test-rack charge pressure to actual valve-depth temperature. Two independently-checked industry sources describe that correction with opposite directional conventions for the correction factor Ct, and the primary source that would resolve it (Winkler & Eads, 1989, SPE-18871-MS) was not accessible during this calculator's citation-verification research. Supply Pd already temperature-corrected via a manufacturer's nitrogen chart or dedicated gas-lift design software — do not compute it from a naive ideal-gas temperature ratio, which is known to diverge meaningfully from real (compressed) nitrogen behavior at typical dome charge pressures.
  • Neglects spring-loaded and fluid-operated (balanced) valve designs, which have different force-balance mechanics not covered by this formula.
  • Neglects second-order dome-volume-change-with-stem-travel effects noted in the gas lift valve R-ratio literature — a known limitation of the constant-R assumption this formula makes.
  • Does not account for the injection-gas throughput (flow capacity) the valve's port can actually pass at this pressure differential — that is a separate, distinct calculation (a Thornhill-Craver-type orifice flow equation), not covered here.
Use Cases
  • Valve setting design: Confirm a candidate valve's dome charge and R-factor will actually open at the intended casing pressure, given the expected tubing pressure at its setting depth.
  • Valve troubleshooting: Check whether a valve suspected of opening/closing at the wrong point in a gas lift string is behaving consistently with its as-charged dome pressure and R-factor.
Related Calculations
Region Notes
Permian Basin
Continuous-flow gas lift installations in the Permian typically use valves with R = 0.08-0.15 and dome charge pressures in the 800-1,400 psi range at depth, staged down a multi-valve string as part of an unloading sequence.
References
Primary source
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